While deburring and polishing are usually performed when a product is ready, it is one of the most important steps in manufacturing. Most manufacturers use vibratory deburring machine to ensure the highest quality finish because they are robust and efficient. Moreover, they can be used for a large variety of materials ranging from aluminum and plastic to glass and ceramic.
These machines also have the ability to remove grease, contaminants, and other impurities from the surface of industrial parts. In the context of product finishing, they can be used to smooth out corners and sharp edges to ensure a consistent look-and-feel. Manufacturers choose these machines for a number of reasons from being cost-effective to low maintenance and much more.
In this article, we are going to discuss the advantages of a vibratory finishing machine over other products available on the market so that you can decide whether you need it for your manufacturing process or not.
So, let’s get started.
Why Choose a Vibratory Finishing Machine?
Although a large number of machines are available out there for finishing, deburring, and edge rounding, vibratory finishing machines are amongst the most popular.
Let’s find out why.
Available in various sizes
This is probably the best advantage of these machines as you can get a variety of sizes for different product lines. If your budget allows the purchase of only one machine then it’s ideal to get the medium-sized deburring machine as it is suitable for finishing most products. If, however, you plan on growing operations in the future, it will be a good idea to purchase a big machine.
Most manufacturers prefer vibratory deburring machines for their low cost. That doesn’t mean these machines do not offer the same level of quality and robustness that other machines do. It has been seen that the final result is much better than what you can achieve with other tools available on the market.
This machine has the ability to reach even the hidden edges and places where bigger machines fail to work. Because of this reason, the result is usually an excellent and unmatched finish. The results are uniform and consistent and the best thing is, the manufacturer doesn’t need to hire any special expertise to achieve this.
Vibratory finishing machines have been found to be multipurpose in the sense that they can be used not just to deburr and polish but also for descaling and surface improvement of metallic and plastic industrial parts. If you have a vibratory deburring machine in your toolbox, you can achieve all this for a minimal price.
These machines almost never break down and last for many years. There is very little maintenance required as they are simply constructed and do not consist of small parts. With regular lubrication and inspection of components, you can easily ensure that your machine keeps working consistently and produces the same excellent results.
If you want a deburring machine that will allow you to control the thickness and location of burrs, a vibratory tumbler is what you need. It will not only round corners and remove sharp edges but also helps to achieve high brightness and restore the natural luster of various objects. The best thing is, it can be used for just about any material especially brass and copper. With other types of deburring machines available on the market, the results are usually inconsistent and uncontrollable. Moreover, those machines are heavy and difficult to operate and the manufacturer usually has to hire a professional to handle them.
Vibratory deburring or polishing can offer you almost the same results as laser-cutting or CNC milling. Many industries including motorsport and aerospace find this process very efficient and reliable in terms of consistent quality. It is also one of the most cheaper methods to get your products polished for the best quality. Manufacturers choose these machines for a variety of reasons, some of which have been outlined in this post. It’s good to know that these machines are available in various sizes and you can choose one according to your deburring needs. The speed is adjustable and the machine offers full control to choose the location and thickness of the burrs.